Eco-Friendly Dust Control: Transforming Mining in 2025
Dust control is playing a more significant role than ever in the way mine sites, quarries, and crushing operations run across Australia. It affects everything from on-site safety and compliance to water use and environmental reporting. In 2025, mine operators are being held to higher standards and rightly so. We’ve seen firsthand how unmanaged dust puts pressure on people, equipment, and communities. That’s why we believe responsible suppression practices must be part of every mine’s daily operations.
The Challenge with Traditional Dust Control
Most mine sites and quarries rely heavily on water to control dust. It’s a familiar method, but not always the most efficient. We’ve worked with sites that were using thousands of litres a day, only to see dust return hours later. Water alone tends to be short-lived in hot or windy conditions, and excessive spraying often leads to run-off and safety risks, especially on haul roads.
In crushing operations, we’ve seen how water-heavy suppression can cause blocked screens, slowdowns, and unnecessary wear. These issues add up across busy extractive sites.
We know this because we’ve worked alongside operators for more than 20 years, helping them reduce their reliance on water while improving site air quality.
How Our Products Work
At Polo Citrus, our dust suppression products are designed to help mining crews manage dust in a way that’s safe, effective and environmentally responsible. This includes our BDS foaming system, which is ideal for controlling dust during crushing, expanding water to form a stable foam that coats particles at the source.
Our solutions are biodegradable, non-toxic, and easy to apply. There’s no need for complex systems or changes to how your site operates.
We focus on practical outcomes: less dust in the air, less water wasted, and fewer issues during compliance checks. That’s what our clients need, and that’s what we deliver.
Comparison: Our Approach vs Traditional Methods
| Aspect | Our Solution | Traditional Water-Only |
|---|---|---|
| Application | Applied via spray carts, tanks, atomisers, or our foaming system | Applied with high water volume |
| Impact on Dust | Binds particles, longer control window | Short-term suppression |
| Water Use | Significantly reduced | High usage, repeated spraying |
| Environmental Fit | Biodegradable | Can lead to erosion and run-off |
| Workplace Safety | Reduced airborne dust, low risk, reduced slip or mud issues | Wet, slippery work zones, dust issues once dry |
How We Help Improve On-Site Outcomes on Haul Roads
Step 1: Our solution is added to your existing water cart or spray system and applied to dust-prone areas.
Step 2: The formula bonds with fine particles, preventing them from becoming airborne.
Step 3: The surface remains stable, helping reduce visible emissions, boost visibility, and cut down on water cycles.
Crews report clearer sightlines and fewer hazards across high-traffic zones. The application is straightforward, with no need for new equipment or system changes. These steps support daily operations without slowing production or requiring complex site adjustments.
Why Operators Work with Us
- Cleaner air and better on-site conditions
- Less frequent spraying, with lower water demand
- More predictable outcomes in high-traffic zones
- Fewer complaints from nearby communities or site auditors
- Easy-to-use, proven products backed by mining experience
- Effective suppression in quarry crushers and above-ground crushing circuits
Our products are used on
haul roads,
stockpiles, hardstands, crushers, and other heavy-use areas. Clients often report stronger compliance results and smoother day-to-day operations after making the switch.
Things to Consider on Your Site
- Is your current dust control strategy meeting expectations for both safety and compliance?
- Are you tracking the amount of water being used for suppression and what it’s really achieving?
- Have you had to repeat treatments multiple times a day with minimal improvement?
- Are dust complaints or EPA queries starting to become more common?
- Do your workers mention visibility issues during haulage, loading, or crushing activities?
If these sound familiar (whether you’re managing a mine site, quarry or crushing setup), it may be time to consider a more efficient solution. We help sites across Australia reduce risks, lower water dependency, and improve environmental performance. Our team is ready to assess your current approach and recommend products that fit your conditions.
Responsible Sites Take Air Quality Seriously
How dust is managed reflects the standards of a site. At Polo Citrus, we support mines committed to cleaner air, safer working conditions and environmental responsibility. With over 20 years in the field, we offer reliable, Australian-made solutions that align with both operational goals and community expectations.
Don’t Overlook Surface Cleanliness
Dust build-up affects more than just air quality. Our cleaning products are eco-friendly and effective, helping mines remove grime from machinery without harsh chemicals. It’s another way Polo Citrus helps you run a safer, more efficient site.
Find Out More
Tired of using more water for less control? Our team can help you switch to a smarter, safer, and more sustainable dust control solution. Contact our team and start your upgrade today.
